8
8
10
10
12
13
11
11
6
6
5
5
9
9
7
7
AS AN AID TO REASSEMBLY,
TAKE NOTICE OF WIRE ROUTING AND
POSITION IN WIRE GUIDES AND TRAPS
WHILE DISMANTLING TOOL.
BE CAREFUL AND AVOID PINCHING
WIRES BETWEEN HANDLE HALVES
WHEN ASSEMBLING.
WIRING INSTRUCTIONS-
From PC Board and
Brush Card Assembly
= WIRE TRAPS
PC BOARD
SWITCH
BRUSH CARD
ASSEMBLY
LED
C1
C2
LED
SWITCH
BOX
6
5
8
5
6
7
8
7
6
10
11
9
12
13
11
WIRING SPECIFICATIONS
1 Black Electronics Kit ----- Connects from Terminal Block Assembly to PCB.
2 Red Electronics Kit ----- Connects from Terminal Block Assembly to Switch.
3 Black Electronics Kit ----- Connects from Terminal Block Assembly to PCB.
4 Pink Electronics Kit ----- Connects from Terminal Block Assembly to PCB.
5 White Electronics Kit ----- Connects from LED Switch Box to PCB.
6 Pink Electronics Kit ----- Connects from LED Switch Box to LED.
7 Black Electronics Kit ----- Connects from LED Switch Box to PCB.
8 Pink Electronics Kit ----- Connects from LED Switch Box to PCB.
9 Red Electronics Kit ----- Connects from PCB to Wire #13 from Brush Card with C1.
10 Black Electronics Kit ----- Connects from PCB to Wire #12 from Brush Card with C2.
11 Black Electronics Kit ----- Connects from PCB to LED.
12 Black Brush Card Assy. ----- Connects from Brush Card to Wire #10 from PCB with C2.
13 Red Brush Card Assy. ----- Connects from Brush Card to Wire #9 from PCB with C1.
14 Black Electronics Kit ----- Connects from PCB to Switch. (See detail on page 5).
15 Black Electronics Kit ----- Connects from PCB to Switch. (See detail on page 5).
16 Pink Electronics Kit ----- Connects from PCB to Switch. (See detail on page 5).
Terminals, Connectors and 1 or 2 End Wire Preparation
Wire
Color
Origin or
Gauge
Wire
No.
Length
Brush Card Assy.
12
13
Brush Shunt (4 places)
Right Brush Spring (2x)
Carbon Brush (4x)
Left Brush Spring (2x)
• Be sure carbon brush is in brush tube
with brush shunt moving freely in
side groove of tube.
• Place brush spring over post with
short leg positioned downward
as shown. Be sure spring is
completely down with short leg
trapped against 'Y' shaped
wall on brush card.
• While holding spring in
place, bring the long leg
of spring over the brush tube
and through rear opening of tube. Position rounded
hook of spring in groove on the back of carbon
brush. Be sure to check for free move-
ment between the carbon brush,
brush shunt and brush spring.
C2
C1
22-56-0150
Wire Nut
(C1 & C2)
(24 pages)
(1 pages)
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