49
48
3g
3d
3e
47
6
46
40b
41
42
43
40a
45c
44
45a
45d
45b
3a
3b
1
3c
2
5a
13
23a
38
36
40a
40b
40
45a 45b
45c 45d
45
41 42
43
52
3f
5b
5c
4
5d
6
7
5a 5b 5c
5d 5e
5
22
2723b
37
54
31
53
39
35
32
26
25
23a 23b
27
23
3a 3b 3c 3d
3e 3f 3g
3
6 46
47
56
30
29
28
57
34
33
5e
15
16
17
18
19
21
15 16
17 18
50
*LUBRICATION NOTE:
When servicing the Gears (5a & 48)
or the Gearcase (3c), 90-95% of the
old grease must be removed prior
to new grease being added.
FIG. LUBRICATION*
5a,48 Type "Y" Grease, No. 49-08-5270,
Must Be Applied To All Gear Teeth.
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
0
00
33
34
60
See Note
*
When installing service kit #60,
be sure to orient new parts as shown.
Discard old spring & paddle linkage.
*
OLD NEW
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 05-88-1650 M4 x 25mm Pan Hd. ST Screw T-20 (4)
2 42-62-0125 Side Handle Assembly (1)
3 14-30-1155 Gearcase Assembly (1)
3a --------------- Spindle Lock Button (1)
3b --------------- Spindle Lock Spring (1)
3c --------------- Gearcase (1)
3d --------------- O-Ring (1)
3e --------------- Spindle Lock Pin (1)
3f --------------- Needle Bearing (1)
3g 02-04-0620 Ball Bearing (1)
4 34-40-0560 O-Ring (1)
5 14-73-0425 Spindle Hub Assembly (1)
5a --------------- Spiral Bevel Gear (1)
5b --------------- Retaining Ring (1)
5c --------------- Ball Bearing (1)
5d --------------- Spindle Hub (1)
5e --------------- 5/8" Spindle (1)
6 05-90-0225 Spring Washer (6)
7 05-88-1210 M4 x 14mm Pan Hd. Mach. Screw T-20 (4)
13 14-32-0215 5" Type 27 Guard Assembly (Shown) (1)
13 43-54-0925 5" Type 1 Guard Assy. (Not Shown) (1)
15 --------------- O-Ring (1)
16 --------------- Wavey Spring (1)
17 --------------- Flange with Ramps (1)
18 --------------- Retaining Ring (1)
19 43-34-0935 Inner Disc Flange (1)
21 44-40-0035 Outer Flange Nut (1)
22 49-96-7205 Spanner Wrench (1)
23 31-44-0645 Rear Handle Set (1)
23a --------------- Left Handle Halve (1)
23b --------------- Right Handle Halve (1)
25 44-76-0095 Cord Protector (1)
26 22-64-3430 Power Cord (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
27 05-88-1300 M4 x 28mm Pan Hd. ST Screw T-20 (4)
28 22-09-1865 PCB Assembly (1)
29 23-74-1620 Terminal (1)
30 23-74-1615 Terminal (1)
31 23-66-2665 On-Off Switch (1)
32 31-92-0285 Paddle Trigger (1)
33 --------------- Paddle Trigger Spring (1)
34 --------------- Paddle Linkage (1)
35 40-50-1155 Lock Button Spring (1)
36 42-42-0495 Lock-On Button (1)
37 05-88-0030 M3 x 8.5mm Pan Hd. ST Screw T-10 (2)
38 22-18-2250 Carbon Brush Assembly (Set of 2) (1)
39 31-50-2165 Motor Housing (1)
40 18-07-0300 Field Assembly (1)
40a --------------- Field Halve (1)
40b --------------- Field Halve (1)
41 42-28-0085 Rubber Block (2)
42 --------------- Baffl e Foot (1)
43 --------------- Baffl e (1)
44 42-96-0016 Rubber Bearing Cap (1)
45 16-10-0845 Armature Assembly (1)
45a 02-04-2110 Ball Bearing (1)
45b --------------- Armature (1)
45c 45-88-0406 Washer (1)
45d --------------- Magnetic Disc (1)
46 05-88-1280 M4 x 10mm Pan Hd. Mach. Screw T-20 (2)
47 44-86-0155 Bearing Retainer (1)
48 32-60-0310 Pinion (1)
49 05-55-0620 M5 Hex Nut (1)
50 14-46-6105 Flange with Ramps Assembly (1)
52 42-14-0515 Baffl e Assembly (1)
53 05-78-0305 M3.5 x 7mm Pan Hd. Phil. Switch Scr. (2)
54 23-16-0075 Foam Block (1)
56 44-86-0145 Bearing Retaining Plate Assembly (1)
57 22-56-0150 Closed End Wire Connector (1)
60 14-46-6100 Paddle Linkage/Spring Service Kit (1)
12-20-1560 Service Nameplate (Not Shown) (1)
10-20-2225 Bi-Lingual Warning Label (Not Shown) (1)
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Drwg. 6
6117-31
54-38-2110
C92A
5" HP ANGLE GRINDER with PADDLE SWITCH
REVISED BULLETIN
DATE
Aug. 2013
SERVICE PARTS LIST
BULLETIN NO.
WIRING INSTRUCTION
CAT. NO.
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
STARTING
SERIAL NUMBER
See Reverse Side
(14 pages)
(3 pages)
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