Milwaukee 5268-21 User Manual download pdf

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. Lisbon Road, Brookﬁ eld, WI 53005

Drwg. 1

BULLETIN NO.

54-24-0075

SERVICE PARTS LIST

CATALOG NO. 5268-21

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

1-1/8" (3Kg) SDS Rotary Hammer

STARTING

SERIAL NO.

DATE

Sept. 2014

WIRING INSTRUCTION

F82A

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

SEE PAGE 5

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

9b 06-75-2407 M4 x 17mm Pan Hd. Taptite T-20 Screw 6

14b 34-40-0068 O-Ring (1 on Piston #42b, 1 on Ram #14a) 2

18 14-29-0067 Gearbox Assembly 1

23a 05-78-0105 M4 x 10mm Pan Hd. Taptite Screw 2

26c 06-82-2025 M3.5 x 16mm Pan Hd. Plastite T-10 Screw 1

26d 05-88-1610 M3.5 x 10mm Pan Hd. Plastite T-10 Screw 7

34 45-88-0106 Washer 1

35 32-60-0042 Crank Gear Assembly with Needle Bearing 1

36 44-90-0152 Crank Shift Ring 1

37 40-50-0107 Crank Spring 1

38 14-09-0110 Crank Assembly 1

39 44-66-0122 Crank Shim 1

40 42-70-5268 Retaining E-Ring 1

41 14-46-0117 Chisel Shifter Assembly 1

41a --------------- M2 x 27mm Dowel Pin 1

41b --------------- M2 x 40mm Dowel Pin 1

41c --------------- Chisel Bracket 1

41d --------------- Chisel Shift Driver 1

42a 44-94-0022 Connecting Rod 1

42b 44-62-0302 Piston 1

42c 44-60-0147 Wrist Pin 1

43 44-66-0303 Locking Plate 1

44 44-90-0127 Shift Ring 1

45 32-05-0202 Bevel Gear 1

46 45-88-0112 Thrust Washer 2

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

47 02-50-0105 Thrust Bearing 1

48 32-10-0094 Clutch Gear Assembly 1

49 44-66-0132 Clamp Plate 1

50 14-46-0037 Fork Assembly 1

50a --------------- Fork 1

50b --------------- Fork Spring 1

51 42-90-0022 Shifting Coupler 1

52 34-40-0093 O-Ring 1

53 42-92-0052 Gearcase Gasket 1

54 28-20-0182 Gearcase Cover 1

55 44-10-0057 Selector Knob Assembly 1

55a --------------- Selector Ball 1

55b --------------- Selector Spring 1

55c --------------- Selector Knob 1

56 22-90-0132 Top Grommet 1

57 45-88-0152 Vibration Washer

(1 each for top & bottom AVS)

58 44-20-0141 Top AVS Square Guide Pipe 1

59 40-50-0211 Top AVS Spring 1

60 42-38-0077 Vibration Bumper

(2 each for top & bottom AVS)

61 42-38-0137 Bumper Holder

(2 each for top & bottom AVS)

62a 42-36-0032 Retaining Plate

(Top AVS)

63 05-78-0012 M4 x 52mm Scr.

(1 each for top & bottom AVS)

64 42-42-0053 Forward/Reverse Button 1

65 23-66-0027 On-Off Switch 1

66 14-34-0107 Handle Assembly 1

66a --------------- Left Handle Halve 1

66b --------------- Right Handle Halve 1

68 42-68-0601 Power Cord Clamp 2

69 05-78-5313 M4 x 9.5mm Pan Hd. Plastite T-15 Screw 4

70 22-64-0032 120V Power Cord Assembly 1

80 42-55-5268 Blow Molded Carrying Case 1

83 45-88-0014 Rubber Washer 2



= Component of Rotary Hammer

Service Kit No. 14-46-5268

* See note

below

50b

50a

23a

14b

41d

41b

41a

41c

66b

26d

(7x)

42b

62a

61(2x)

60(2x)

55c

26c

55b

55a

9b(6x)

(2x)

(4x)

70 66a

26d 66a

66b

41a 41b

41c 41d

55a 55b

55c

50a

50b

42a 42c

83(2x)

*NOTE:

There are two Rubber Washers (83)

that are to be installed in recessed

pockets on the bottom of the Gearcase

Cover (54). The washers are held in

place by the two middle Gearcase

Screws (9b).

1 2 3 4 5

Summary of Contents

Page 1 -

MILWAUKEE ELECTRIC TOOL CORPORATION13135 W. Lisbon Road, Brookﬁ eld, WI 53005Drwg. 1BULLETIN NO.54-24-0075SERVICE PARTS LIST CATALOG

Page 2

FIG. PART NO. DESCRIPTION NO. REQ. 19 31-15-0039 Shroud 1 20 05-86-1000 M3 x 9.5mm Pan Hd. Tapt. T-10 Scr. 2 21 34-40-5320 O-R

Page 3 - LUBRICATION NOTES:

1 42-12-0045 Dust Shield (1) 2 44-90-5262 Retaining Ring (1) 4 02-02-0275 7mm Steel Ball (2) 5 42-36-0017 Ball Support Plate (1) 12 42

Page 4

161-10-0045Seal Press Pin#90Motor Seal61-10-0043Push Sleeve#2Retaining Ring61-10-0041Ring ExpanderCone2#2Retaining Ring#3Collar#4Steel Balls#5Ball Sup

Page 5 - WIRING SPECIFICATIONS

BLACK from cordWHITEfrom cordBLACKfrom the leftrear statorREDfrom the left brushWHITEfrom the left rear statorBLACKfrom the rightfront stator**YELLOWf

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Milwaukee 5268-21 User Manual

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Summary of Contents

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