Milwaukee 5196 Operator's Manual download pdf (Page 4)

Grounded Tools:

Tools with Three Prong Plugs

Tools marked “Grounding Required” have a three

wire cord and three prong grounding plug. The

plug must be connected to a properly grounded

outlet (See Figure A). If the tool should electrically

malfunction or break down, grounding provides a

low resistance path to carry electricity away from

the user, reducing the risk of electric shock.

The grounding prong in the plug is connected

through the green wire inside the cord to the

grounding system in the tool. The green wire in the

cord must be the only wire connected to the tool's

grounding system and must never be attached to

an electrically “live” terminal.

Your tool must be plugged into an appropriate out-

let, properly installed and grounded in accordance

with all codes and ordinances.

The plug and outlet should

look like those in Figure A.

Double Insulated Tools:

Tools with Two Prong Plugs

Tools marked “Double Insulated” do not require

grounding. They have a special double insula-

tion system which satisﬁ es OSHA requirements

and complies with the applicable standards of

Underwriters Laboratories,

Inc., the Canadian Stan-

dard Association and the

National Electrical Code.

Double Insulated tools may

be used in either of the

120 volt outlets shown in

Figures B and C.

Fig. B

Fig. C

Fig. A

GROUNDING

WARNING Improperly connecting the

grounding wire can result in the risk of elec-

tric shock. Check with a qualiﬁ ed electrician

if you are in doubt as to whether the outlet is

properly grounded. Do not modify the plug

provided with the tool. Never remove the

grounding prong from the plug. Do not use

the tool if the cord or plug is damaged. If

damaged, have it repaired by a MILWAUKEE

service facility before use. If the plug will not

ﬁ t the outlet, have a proper outlet installed by

a qualiﬁ ed electrician.

Grounded tools require a three wire extension

cord. Double insulated tools can use either a two

or three wire extension cord. As the distance from

the supply outlet increases, you must use a heavier

gauge extension cord. Using extension cords with

inadequately sized wire causes a serious drop in

voltage, resulting in loss of power and possible tool

damage. Refer to the table shown to determine the

required minimum wire size.

The smaller the gauge number of the wire, the

greater the capacity of the cord. For example, a 14

gauge cord can carry a higher current than a 16

gauge cord. When using more than one extension

cord to make up the total length, be sure each cord

contains at least the minimum wire size required. If

you are using one extension cord for more than one

tool, add the nameplate amperes and use the sum

to determine the required minimum wire size.

Guidelines for Using Extension Cords

• If you are using an extension cord outdoors,

be sure it is marked with the sufﬁ x “W-A” (“W”

in Canada) to indicate that it is acceptable for

outdoor use.

• Be sure your extension cord is properly wired

and in good electrical condition. Always replace

a damaged extension cord or have it repaired by

a qualiﬁ ed person before using it.

• Protect your extension cords from sharp objects,

excessive heat and damp or wet areas.

READ AND SAVE ALL

INSTRUCTIONS FOR

FUTURE USE.

Recommended Minimum Wire Gauge

for Extension Cords*

Extension Cord Length

* Based on limiting the line voltage drop to

ﬁ ve volts at 150% of the rated amperes.

Nameplate

Amperes

0 - 2.0

2.1 - 3.4

3.5 - 5.0

5.1 - 7.0

7.1 - 12.0

12.1 - 16.0

16.1 - 20.0

25'

75'

100'

150'

50'

EXTENSION CORDS

ASSEMBLY

WARNING To reduce the risk of injury,

always unplug tool before attaching or remov-

ing accessories or making adjustments. Use

only speciﬁ cally recommended accessories.

Others may be hazardous.

Installing Collets

MILWAUKEE Die Grinders feature a special collet

and collet nut. The collet must be attached to the

collet nut before installing the collet asembly to the

tool. Be sure that the collet size matches the size of

the mounted wheel mandrel you will use, otherwise

the collet may break.

1. To assemble, place collet on an even surface,

take nut and place over collet (Fig. 1).

2. Position nut squarely over collet (Fig. 2).

Fig. 1

Fig. 2

3. Snap nut and collet together by ﬁ rmly applying

downward pressure onto assembly with the

palm of hand (Fig. 3).

4. To disassemble collet from nut, hold nut ﬁ rmly

with one hand and press the collet to one side

with the other hand (Fig. 4).

Fig. 3

Installing Grinding Points

MILWAUKEE offers a complete line of grinding

points for ﬁ nish grinding, beveling, sharpening and

de-burring (see "Accessories").

Fig. 4

Fig. 5

Insert mandrel a minimum

of 3/4" inside the collet

Overhang

about 1/2"

Grinding point

Mandrel

Collet

1. Remove dust and debris from the collet body

before inserting grinding points.

2. Insert the collet with the collet nut attached into

the collet body. Thread the collet nut onto the

spindle but do not tighten it yet.

3. Clean the grinding point mandrel, then insert it

a minimum of 3/4" into the collet. The mandrel

will overhang the collet and the grinding point

about 1/2".

4. Hold the spindle shaft steady with a 1/2" open

end wrench and securely tighten the collet nut

with an 11/16" open end wrench.

5. Reverse the procedure when removing the

grinding point.

WARNING To reduce the risk of in-

jury, always securely tighten the collet to the

grinders and clean mandrels before inserting

them into the collet. Otherwise the high-speed

rotation of the tool could force the grinding

point to ﬂ y out of the collet.

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Milwaukee 5196 Operator's Manual Page 4

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